A 3D Printed House for $4000?

There has been a lot of publicity about 3D printed housing lately, and it is not surprising because the notion seems almost unbelievable. What is not to like about being able to almost instantaneously  convert practically any plan into reality for very little money? This article from fastcompany.com describes such housing that is being developed for masses of poor people in El Salvador and other third world countries. They claim that this can be done for under $4000 per house!

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The Beauty of Mud and Straw

What could be more basic to life on Earth than mud and straw? The dirt beneath your feet brings forth grasses that become straw. When you combine these two elements with loving care you can create an enduring beauty that will thrill your soul, and a home that will embrace and protect you. We have been experiencing a renaissance in the use of natural materials for building throughout the U. S.

To make an earthen floor you need to add about 25% of finely screened clay to 75% sharp sand or crusher fines, with enough water to make something the consistency of a thick cake batter. Once this is thoroughly mixed, then several handfuls of chopped straw (several inches long) can be mixed in to help bind the material together and give the final floor some beautiful flecks of gold if desired.

This wet mixture is poured over a prepared base of thoroughly tamped road base (gravel and sand). The layer of adobe can be as thin as about ¾ inch, but usually it is more like about 2 inches. The first stage of pouring an adobe floor is similar to pouring concrete, where the wet material is roughly screed to get it uniformly level. With concrete, however, you must do all of the finish work within a few hours, before it sets up. With adobe the curing and finishing process can go on for weeks, or even months.

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Building with Nature

“Natural building” has become a catch phrase for a variety of building techniques that generally employ unprocessed natural materials, such as earth, stone, and straw. The focus is mainly on the material itself, and to some extent the methods that are used to work with the material, rather than the architectural design or other aspects of building that might be explored. If the phrase is reversed to “building naturally,” this opens up a whole new level of consideration. Just what does it mean to build naturally , or to build with nature?

If we use the natural world as a guide for how to build our homes, we could look to other animals and see how they do it. Whatever they use to build with will be found locally; they don’t waste energy carrying things great distances. Beaver cut saplings along the creek bed to dam the stream and create a fortified home. Birds collect twigs and grass to make their nests. Some wasps gather mud to form protected space for their young. Many animals don’t carry materials at all; they simply convert an existing hole or niche as a suitable home, much as our ancestors used caves or rock overhangs for shelter.

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Messages from Mesa Verde

I visited Mesa Verde in Colorado near the Four Corners. This was my first encounter with the “ruins” of the ancestral Puebloan people, progenitors of the Pueblo and Hopi nations. I had heard about Mesa Verde since I was a kid, but nothing could prepare me for the awesome reality. Despite the influx of tourists, there is a peaceful and spiritual quality that persists.

The most famous aspect of what was left behind there are the cliff dwellings, which are certainly magnificent. These finely crafted rock structures emerge from huge alcoves within the cliff faces, and from a distance resemble swallows’ nests, fitting into the surrounding rock just as naturally. Actually the cliff houses represent the culmination of about seven centuries of habitation at Mesa Verde. Then around 1300 AD the people abruptly abandoned their homes and moved south and southeast to establish other communities. There is much speculation about why they moved, but the most likely cause was a prolonged period of at least 12 years of drought.

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Permaculture Forum

As part of publicizing my new Essential Earthbag Construction book I spent some time answering questions about earthbag building in general at www.permies.com where they gave away several copies of the book to those who participated. As I spent more time at this site I realized that it is one of the most informative and … Read more

The Future of Transportation?

I’ve always driven small efficient vehicles and fully support reducing costs, saving energy and reducing pollution, but there’s a reasonable limit to how flimsy you can go. An Indian car company makes what could be the flimsiest car in the world. They use a 3-wheeled tuk tuk frame and build a box on top. To … Read more